Our manufacturing technology
Advantages of using
list of advantages
Individual design
Quick commissioning
Water resistance
High level of strength
Chemical resistance
Long service life
Frost resistance, fire resistance
Aesthetic appearance, color choice
RulonBeton
RulonBeton
RulonBeton
FormaBeton
FormaBeton
FormaBeton
The semi-finished material consists of reinforcement of basalt threads /roving woven into a volumetric power frame with specified strength characteristics.
There is a specially created matrix (binder) between the force layers of reinforcement composite material is a semi-finished product consisting of mineral filling, special cement, a unique set of polymers and additives.
The lower or inner layer in the semi-finished material is made of polymer and does not allow moisture to flow out of the product during the closing of the dry matrix.
The upper or outer layer is made of woven material, which does not allow the dry matrix to spill out even if the material is mounted vertically or on the ceiling.
If one or more layers in a semi-finished material are made of wire, then a ForBeton is obtained, a product that allows you to create specified shapes, products, structures and maintain them until the strength is set by the main matrix.
The thickness of the semi-finished material is from 6 to 40 mm, the width is from 600 to 1800 mm, the length is limited by the weight of the roll, from 5 meters – 70 kg to 125 meters – 2000 kg.
The semi-finished material is manufactured in production, where it is given the specified strength and performance characteristics.
Depending on the operating requirements, finished products made of rolled concrete and ForBeton can perform load-bearing, barrier, covering, fire-retardant, decorative and other functions.
production line
production line
production line
production line
production line
Production line
The production process
Main feed
The main feed of the dry mixture
Layer dispensers
Dispensers of dry mix layers
Layer feed
Feeding of Basalt mesh layers
Main conveyor
Main Forming Conveyor
Waterproof layer
Installation of the application of a waterproof layer
Main machine
The main sewing machine
Finished products
Finished products at the exit
Comparison of the RulonBeton ®
with existing technologies
at a distance of 10 km from the object
What is required
2 mixers, 17 tons of ready-mixed concrete
Heavy mechanization work
Fixtures, formwork
Heavy mechanization work
Fixtures, formwork
5 rolls
of 550 kg
Type of concreting
Concrete M300
Horizontal / Inclined
RulonBeton®
Horizontal / Inclined
Thickness, mm
40 / 40
10 / 10
Weight, tons
17 / 17
2,8 / 2,8
Price for materials, ₽
21 000 / 21 000
120 000 / 120 000
Price per product, ₽
187 000 / 296 500
126 750 / 126 750
Savings with the same logistics, when using a RulonBeton®
32,22 % / 57,25 %
Production technology
The development and testing of the material was carried out on the basis of the laboratory of Wacker Chemie AG
Top layer
Water-permeable layer
Matrix
Dry cement-polymer matrix
Reinforcement
3D reinforcement of basalt threads
Bottom layer
Waterproof layer